For roughing of steel PH / PX Chipbreaker - Kyocera
For roughing of steel PH / PX Chipbreaker - Kyocera
For roughing of steel PH / PX Chipbreaker - Kyocera
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<strong>For</strong> <strong>roughing</strong> <strong>of</strong> <strong>steel</strong> <strong>PH</strong> / <strong>PX</strong> <strong>Chipbreaker</strong><br />
Double<br />
Sided<br />
<strong>PH</strong> <strong>Chipbreaker</strong><br />
High efficiency machining <strong>of</strong> <strong>steel</strong><br />
Single<br />
Sided<br />
<strong>PX</strong> <strong>Chipbreaker</strong><br />
Good stability at high load machining<br />
Large<br />
D.O.C<br />
Small<br />
PS<br />
PT<br />
<strong>PH</strong><br />
<strong>PX</strong><br />
Low Feed Rate High<br />
Highly-reliable CA55 series for <strong>steel</strong> machining available
Double Sided <strong>Chipbreaker</strong> for <strong>roughing</strong> <strong>of</strong> <strong>steel</strong><br />
<strong>PH</strong><strong>Chipbreaker</strong><br />
■ Advantages<br />
∙Suitable for heavy interrupted cutting and for workpiece with scale due<br />
to strong cutting edge<br />
∙Smooth chip control by wide and shallow chipbreaker design<br />
∙Prevents crater wear by positive land on insert corner<br />
Positive land on insert corner<br />
controls crater wear<br />
Wide land design<br />
High strength<br />
■ Stock Items<br />
Shape Description<br />
CNMG 120408<strong>PH</strong><br />
120412<strong>PH</strong><br />
120416<strong>PH</strong><br />
Dimension(mm)<br />
I.C.<br />
Thickness<br />
Hole<br />
12.70 4.76 5.16<br />
CNMG 160608<strong>PH</strong><br />
160612<strong>PH</strong> 15.875<br />
160616<strong>PH</strong><br />
6.35 6.35<br />
CNMG 190608<strong>PH</strong><br />
190612<strong>PH</strong><br />
190616<strong>PH</strong><br />
190624<strong>PH</strong><br />
DNMG 150408<strong>PH</strong><br />
150412<strong>PH</strong><br />
150416<strong>PH</strong><br />
DNMG 150608<strong>PH</strong><br />
150612<strong>PH</strong><br />
150616<strong>PH</strong><br />
SNMG 120408<strong>PH</strong><br />
120412<strong>PH</strong><br />
120416<strong>PH</strong><br />
19.05 6.35 7.94<br />
12.70 4.76 5.16<br />
12.70 6.35 5.16<br />
12.70 4.76 5.16<br />
SNMG 150612<strong>PH</strong><br />
15.875 6.35 6.35<br />
150616<strong>PH</strong><br />
SNMG 190612<strong>PH</strong><br />
190616<strong>PH</strong><br />
190624<strong>PH</strong><br />
TNMG 160408<strong>PH</strong><br />
160412<strong>PH</strong><br />
TNMG 220408<strong>PH</strong><br />
220412<strong>PH</strong><br />
220416<strong>PH</strong><br />
19.05 6.35 7.94<br />
9.525 4.76 3.81<br />
12.70 4.76 5.16<br />
Corner-R (rε)<br />
0.8<br />
1.2<br />
1.6<br />
0.8<br />
1.2<br />
1.6<br />
0.8<br />
1.2<br />
1.6<br />
2.4<br />
0.8<br />
1.2<br />
1.6<br />
0.8<br />
1.2<br />
1.6<br />
0.8<br />
1.2<br />
1.6<br />
1.2<br />
1.6<br />
1.2<br />
1.6<br />
2.4<br />
0.8<br />
1.2<br />
0.8<br />
1.2<br />
1.6<br />
Stock Grades<br />
CVD Coated Carbide<br />
CA5505<br />
CA5515<br />
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CA5525<br />
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CA5535<br />
●:Standard Stock :Check Availability<br />
Large<br />
Cutting Load (feed x depth <strong>of</strong> cut)<br />
Small<br />
Application<br />
Wide land design / Shallow chipbreaker<br />
Prevents chip clogging at high<br />
feed cutting<br />
Smooth chip breaking with wide and<br />
shallow chipbreaker<br />
■ Applicable <strong>Chipbreaker</strong> Range<br />
D.O.C<br />
(mm)<br />
12<br />
10<br />
8<br />
6<br />
4<br />
2<br />
■ How to use <strong>PH</strong> (double sided) and <strong>PX</strong> (single sided)<br />
Continuous<br />
<strong>PX</strong><br />
<strong>PH</strong>(19 Type)<br />
<strong>PH</strong>(16 Type)<br />
<strong>PH</strong><br />
<strong>PH</strong>(12 Type)<br />
<strong>PX</strong><br />
∙<strong>For</strong> large depth <strong>of</strong> cut<br />
∙<strong>For</strong> reducing cutting force<br />
Light interruption Interruption<br />
(Steel)<br />
0.2 0.4 0.6 0.8 1.0<br />
Feed Rate (mm/rev)<br />
<strong>PH</strong><br />
∙<strong>For</strong> interrupted cutting /<br />
workpiece with scale<br />
∙<strong>For</strong> high feed rate
Single sided <strong>Chipbreaker</strong> for <strong>roughing</strong> <strong>of</strong> <strong>steel</strong><br />
<strong>PX</strong>Chipbreake<br />
■ Advantages<br />
∙Low cutting force by curved cutting edge design<br />
∙Prevents crater wear by positive land on insert corner<br />
∙Prevents adhesion by 2-steps dots and reduces load on dots<br />
■ Stock Items<br />
2-step dots<br />
Chip breaking while<br />
preventing adhesion<br />
0.37<br />
5°<br />
22°<br />
Shape Description<br />
CNMM 120408<strong>PX</strong><br />
120412<strong>PX</strong><br />
120416<strong>PX</strong><br />
CNMM 160608<strong>PX</strong><br />
160612<strong>PX</strong><br />
160616<strong>PX</strong><br />
CNMM 190608<strong>PX</strong><br />
190612<strong>PX</strong><br />
190616<strong>PX</strong><br />
190624<strong>PX</strong><br />
DNMM 150408<strong>PX</strong><br />
150412<strong>PX</strong><br />
150416<strong>PX</strong><br />
DNMM 150608<strong>PX</strong><br />
150612<strong>PX</strong><br />
150616<strong>PX</strong><br />
SNMM 120408<strong>PX</strong><br />
120412<strong>PX</strong><br />
120416<strong>PX</strong><br />
SNMM 150612<strong>PX</strong><br />
150616<strong>PX</strong><br />
SNMM 190612<strong>PX</strong><br />
190616<strong>PX</strong><br />
190624<strong>PX</strong><br />
TNMM 160408<strong>PX</strong><br />
160412<strong>PX</strong><br />
TNMM 220408<strong>PX</strong><br />
220412<strong>PX</strong><br />
220416<strong>PX</strong><br />
Positive land on insert corner<br />
Cutting force reduction at the point <strong>of</strong> first<br />
contact and controls crater wear<br />
Dimension(mm)<br />
I.C.<br />
Thickness<br />
Hole<br />
12.70 4.76 5.16<br />
15.875 6.35 6.35<br />
19.05 6.35 7.94<br />
12.70 4.76 5.16<br />
12.70 6.35 5.16<br />
12.70 4.76 5.16<br />
15.875 6.35 6.35<br />
19.05 6.35 7.94<br />
9.525 4.76 3.81<br />
12.70 4.76 5.16<br />
Corner-R (rε)<br />
0.8<br />
1.2<br />
1.6<br />
0.8<br />
1.2<br />
1.6<br />
0.8<br />
1.2<br />
1.6<br />
2.4<br />
0.8<br />
1.2<br />
1.6<br />
0.8<br />
1.2<br />
1.6<br />
0.8<br />
1.2<br />
1.6<br />
1.2<br />
1.6<br />
1.2<br />
1.6<br />
2.4<br />
0.8<br />
1.2<br />
0.8<br />
1.2<br />
1.6<br />
Stock Grades<br />
CVD Coated Carbide<br />
CA5505<br />
CA5515<br />
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CA5525<br />
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CA5535<br />
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●:Standard Stock<br />
0.34<br />
0°<br />
22°<br />
Curved edge<br />
Cutting force reduction at<br />
large ap<br />
CNMM190616<strong>PX</strong><br />
Wide land and large rake angle<br />
Good balance <strong>of</strong> sharpness<br />
and cutting edge strength<br />
■ Applicable <strong>Chipbreaker</strong> Range<br />
D.O.C<br />
(mm)<br />
12<br />
10<br />
8<br />
6<br />
4<br />
2<br />
<strong>PX</strong>(19 Type)<br />
<strong>PX</strong>(16 Type)<br />
<strong>PX</strong>(12 Type)<br />
(Steel)<br />
0.2 0.4 0.6 0.8 1.0<br />
Feed Rate (mm/rev)<br />
CNMM<br />
Chip by 100-degree corner<br />
(CNMM type)<br />
SCM415<br />
CNMM190616<strong>PX</strong>, Vc=120m/min<br />
ap=5mm, f=0.5mm/rev, WET<br />
■Chip control <strong>of</strong> CNMM type<br />
(100-degree corner)<br />
Chip control has been improved by large<br />
dots on chipbreaker when using 100-degree<br />
corner <strong>of</strong> CNMM type.
<strong>Chipbreaker</strong> for <strong>roughing</strong> <strong>of</strong> <strong>steel</strong><br />
<strong>PH</strong>/<strong>PX</strong><strong>Chipbreaker</strong><br />
■Case Studies<br />
∙Bearing<br />
∙Vc=130m/min<br />
∙ap=5~6mm<br />
∙f=0.5mm/rev<br />
∙WET<br />
∙CNMG190616<strong>PH</strong><br />
(CA5525)<br />
<strong>PH</strong><br />
Competitor A<br />
SUJ3<br />
ø1000<br />
Facing(with scale)<br />
∙<strong>PH</strong> chipbreaker doubled the number <strong>of</strong> processed<br />
workpiece due to double sided design compared<br />
with the competitor A (single sided).<br />
∙Shaft<br />
∙Vc=120m/min<br />
∙ap=8mm<br />
∙f=0.35mm/rev<br />
∙WET<br />
∙CNMM190612<strong>PX</strong><br />
(CA5515)<br />
<strong>PX</strong><br />
Competitor C<br />
16~28pcs/insert<br />
8~14pcs/insert<br />
SNCM616<br />
800<br />
more than18pcs/edge<br />
10pcs/edge<br />
(Evaluation by the user)<br />
8<br />
ø150<br />
With scale<br />
∙<strong>For</strong> Comp. C, dots on chipbreaker were worn away<br />
after processing 10pcs/edge.<br />
∙<strong>PX</strong> chipbreaker showed little wear even after<br />
processing 18pcs/edge and still available for<br />
further processing.<br />
(Evaluation by the user)<br />
∙Connector<br />
∙Vc=80m/min<br />
∙ap=10mm(<strong>roughing</strong>)<br />
∙ap=3.8mm(finishing)<br />
∙f=0.7mm/rev<br />
∙DRY<br />
∙CNMG190616<strong>PH</strong><br />
(CA5525)<br />
<strong>PH</strong><br />
Competitor B<br />
SCM440class<br />
1pcs/edge<br />
330<br />
1.5pcs/edge<br />
∙<strong>PH</strong> chipbreaker extended the tool life by 1.5 times<br />
<strong>of</strong> the competitor's coated insert B.<br />
∙Shaft<br />
∙Vc=230m/min<br />
∙ap=4mm<br />
∙f=0.5mm/rev<br />
∙WET<br />
∙CNMM190612<strong>PX</strong><br />
(CA5515)<br />
<strong>PX</strong><br />
Competitor D<br />
S45C<br />
2pcs/edge<br />
1000<br />
4pcs/edge<br />
ø500<br />
ø570<br />
(Evaluation by the user)<br />
ø120 20<br />
With scale<br />
∙<strong>PX</strong> chipbreaker showed two times longer tool life<br />
compared with Comp. D.<br />
(Evaluation by the user)<br />
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